Development of Remote Monitoring

There is a need of software development for a remote monitoring of industrial machines with the features of analysis of the machine data to detect any abnormality in their operations and generating a report according to this analysis.

A set of software tools can be developed for this diagnostic system with the primary objective is to detect any incipient faults those are being cropped up and are becoming severe with time. Motor Current Signature Analysis (MCSA), sequence component analysis etc. types of tool can be used to detect any incipient fault.

The front end GUI (Graphical User Interface) displays the running conditions of the machines of this multi-machine monitoring system along with a list of maintenance schedule while the back end Management Information Base (MIB) controls all the data collection, interfacing of GSM modem for sending SMS for the faulty machine information and sends the control action for the machine(s).

Hybrid Data Compression scheme is can be used to make the system communication efficient as well as secured one. The developed system should be tested with two/three machine in the laboratory.

Remote Machine Monitoring

Remote machine monitoring is a process of periodically checking the status of the remote machine to enhance the overall products productivity. 

The data sent by the remote machine monitoring system is very important for the managers and higher officials to analyses the production factors and also to solve issues such as production delay, production calamity, and improper maintenance as the breakdown takes a long time to get reported and fixed. This delay leads the devices to be unused for many days.

Such problems can be solved by this remote monitoring system which monitors the status of the machine from any locations, so that we can able to avoid the above said problems. 

And this system also provides a clear visibility of the production directly to higher officials instead of relying on the supervisor bug report.

The remote machine monitoring system plays a major role in industrial application and they are to a large extent universally. 

The potential benefits of remote monitoring are significant: minimizing labor costs, Remote service reduced need for on-site maintenance, Intelligent dispatching of service personnel based on diagnostic machine data, Less repeat repair visits due to missing spares, Improved machine uptime/utilization, Longer machine life due to preventive maintenance, Longer lifetime of critical components.